LWMD-at-a-Glance

Abstract: 

To develop and develop high strength to weight ratio materials and components and to carry out R &D activities leading to it, which will finally improve the efficiency & performance of materials/components across various industries.

Goals / Objectives:

  • Design and Development of High Strength to Weight Ratio Materials
  • Develop advance light weight materials and composite materials and product/component
  • Develop Cellular materials and sandwich panels/structures
  • Design of new alloys/composite and meta materials
  • Develop High temperature alloys & composite
  • Evaluation of materials & components performance through modelling & simulation
  • Develop Techno- economic processes & design of components
  • Develop materials, processes & components for space, strategic, defence, automobile & construction sectors.

Research Area:

  • Insitu MMC Composite
  • Al Closed Cell Foam and Foam Core Sandwich Panel
  • Al Open cell foam and Foam core sandwich panel
  • Carbon Foam
  • Metallic Hollow Spheres
  • AlMMC Composite Component
  • Mg alloy and composite
  • High Entropy alloy and foam
  • Cu/Graphene Based coating on Mg Alloy (AZ91E)
  • Design, simulation and performance evaluation of materials/component through modelling and simulation

Notable Achievements:

  • Stir casting technique for SiC reinforced Aluminium Composite to M/s Exclusive Magnesium Pvt. Ltd, Hyderabad
  • Aluminium metal matrix composites manhole covers to M/s V S Enterprises, Bhopal
  • In-situ MMC Composite
  • Al Closed Cell Foam and Foam Core Sandwich Panel
  • Al Open cell foam and Foam core sandwich panel
  • Synthesis of Carbon Foam
  • Metallic Hollow Spheres
  • Al MMC Composite Component using pressure die casting
  • Cu/Graphene Based coating on Mg Alloy (AZ91E)
  • Stir casting technique for the synthesis of AlMMC composite
  • Process for preparation of closed-cell foam through melt route technique using Mg-Al-Zn mixture and SiC particles, 2024, application No. 202411095855
  • Method for preparation of hollow metallic spheres by powder route, filed 2021
  • Tifoam (Gaurav)
  • A process for preparation of Cu-Al based shape memory alloys using elemental powders, Patent No. 466763, dated 07th Nov 2023.
  • Synthesize Al alloys & fine particle reinforced Al MMCs through stirring casting and Ultrasonication facility
  • In-situ Al & Copper MMCs synthesis.
  • Pressure die – casting facility and semi solid processing
  • Hot and cold rolling, forging, heat treatment facilities
  • Material synthesis via powder and liquid metallurgy route
  • Powder mixing/milling processes to ensure uniform distribution of particles/fibers
  • Various fiber coating process established
  • Facilities of synthesizing different types of metallic foams (Open/Closed/Hybrid/Hollow sphere) using Al, Mg, Gold, Carbon, Ti, SS, Nickel, Copper
  • Sandwich panels with different face sheets (fiber reinforced polymer/ Metal sheets with polymer or metal binder)
  • Modified investment casting technique was also established
  • Facilities to work in Mg alloys/composite via green processing. Initiation was also taken up in the filed of developing aluminium based high entropy alloys and its foam.
  • Different facilities like optical emission spectrometer, microscopy, Hardness, XRD, Particle size analysis, DSC, Raman Spectrometry, thermal conductivity, Electrochemical analysis etc. Fatigue rated servo-hydraulic Universal testing facility for low, ambient and high (1000oC) temperature conditions.
  • Design, modelling and simulation of materials, processing, components, exact foam structure modelling using micro-CT scanning
  • Experimental fatigue and fracture evaluation and its and numerical predictions
  • Product development cycle was also established for the development of new materials, processes and components.

Collaborations:

LWMD-Collaborations