{"id":8596,"date":"2025-08-05T06:01:35","date_gmt":"2025-08-05T06:01:35","guid":{"rendered":"https:\/\/ampri.res.in\/hi\/?page_id=8596"},"modified":"2025-08-05T06:01:41","modified_gmt":"2025-08-05T06:01:41","slug":"8596-2","status":"publish","type":"page","link":"https:\/\/ampri.res.in\/hi\/?page_id=8596","title":{"rendered":""},"content":{"rendered":"\n

1. <\/strong>Hammer<\/strong>Tips<\/strong>for<\/strong>Sugar<\/strong>Mills<\/strong><\/p>\n\n\n\n

The technology developed in marketable form in 2013-2014. The salient feature of the technologies are:<\/p>\n\n\n\n

\u2022 Modified high chrome cast iron containing Ni and Mo hammer tip.<\/p>\n\n\n\n

\u2022 Brazed with steel base<\/p>\n\n\n\n

\u2022 Field trial analysis<\/p>\n\n\n\n

\u2022 Preparatory index above 84% ( comparable to conventional one)<\/p>\n\n\n\n

Commercialization<\/strong>status<\/strong><\/h3>\n\n\n\n

The technology has been transferred to M\/S Asugar Engineering Services, Pune on<\/p>\n\n\n\n

06.02.2014.<\/p>\n\n\n\n

2. <\/strong>C<\/strong>e<\/strong>me<\/strong>n<\/strong>t<\/strong>f<\/strong>r<\/strong>ee<\/strong>Concr<\/strong>e<\/strong>te<\/strong><\/h3>\n\n\n\n

The technology has been developed in 2012-2013. Fly Ash based Cement<\/p>\n\n\n\n

Free concrete made is fire resistant.<\/p>\n\n\n\n

\u2022 Solves global warming problem.<\/p>\n\n\n\n

\u2022 Obviates the need of water curing.<\/p>\n\n\n\n

\u2022 Energy  efficient  –  can  be  made  at  ambient  temperature  (35-400C<\/p>\n\n\n\n

approximately).<\/p>\n\n\n\n

\u2022 Can be made by using conventional machineries.<\/p>\n\n\n\n

\u2022 Increased  productivity  as strength  is achieved  in seven  days  only compared to twenty eight days required for conventional  cement<\/p>\n\n\n\n

\u2022 Developed material is suitable for making prefabricated components for building materials.<\/p>\n\n\n\n

\u2022 Developed material is suitable for corrosion resistant coating of mild steel reinforcement used in concrete structures.<\/p>\n\n\n\n

\u2022 The increased productivity also saves on project cost and duration.<\/p>\n\n\n\n

\u2022 Developed Advanced Hybrid Organic-Inorganic geopolymeric materials possessing \u201cpentavalent silicon complexes\u201d due to incorporation of Hybrid Organic-Inorganic  liquor as special additives (3 to 5% only) leading to  improved engineering properties in comparison to conventional geopolymeric materials containing \u201ctetravalent silicon complexes\u201d only.<\/p>\n\n\n\n

Commer<\/strong>c<\/strong>i<\/strong>alization<\/strong>Status:<\/strong>The technology has been transferred on<\/p>\n\n\n\n

11.05.2013 to M\/S Jindal Steel and Power Limited, Raigarh. Technology is ready to be transferred to other parties<\/p>\n\n\n\n

3. <\/strong>MMC<\/strong>Brake<\/strong>drums<\/strong><\/h3>\n\n\n\n

MMC (Metal Matrix Composites)  in particular Aluminium alloy composites,  has emerged as a new generation of engineering materials with tailor made properties. The particles dispersed composites generally do not offer improvements in strength, their utility lies principally in improved tribological properties, modulus hardness and low coefficient of higher efficacy thermal expansion .<\/p>\n\n\n\n

Developed composite materials leading to development of Brake Drum for wear applications. Al Composites found excellent materials through stir casting techniques have been developed.<\/p>\n\n\n\n

Brake Drums tested in Maruti Omni, Nissan Jonga Jeep for their performance.<\/p>\n\n\n\n

C<\/strong>o<\/strong>m<\/strong>m<\/strong>e<\/strong>rc<\/strong>i<\/strong>a<\/strong>l<\/strong>iz<\/strong>a<\/strong>t<\/strong>i<\/strong>on <\/strong>S<\/strong>tat<\/strong>u<\/strong>s: <\/strong>Technology  has  been  transferred  to  M\/S Exclusive Magnesium Private Limited, Hyderabad on 11.05.2015.Ready  to transfer to other parties.<\/p>\n\n\n\n

B<\/strong>u<\/strong>s<\/strong>i<\/strong>ness<\/strong>Op<\/strong>p<\/strong>ort<\/strong>u<\/strong>nities:<\/strong>In view of large volume of industrial usage in automobile sector, good Business opportunities are there for entrepreneurs.<\/p>\n\n\n\n

4.<\/strong>High<\/strong>Pe<\/strong>r<\/strong>f<\/strong>ormance<\/strong>H<\/strong>y<\/strong>brid<\/strong>Composite<\/strong>Mater<\/strong>i<\/strong>als<\/strong><\/h3>\n\n\n\n

CSIR- Advanced Materials and Processes Research Institute (AMPRI), Bhopal has developed High-performance Composite (HP Composites) Materials as an alternative to synthetic wood, timber, plastic and FRP\/ GRP products<\/p>\n\n\n\n

The HP composites have been developed with multiple objectives on multidisciplinary     subject. The density of the composites can be achieved as per the requirement with glossy finish.<\/p>\n\n\n\n

The HP composite materials are comparable to natural and synthetic wood and plastic, interns of it quality and applications  and thus could be used for multifunctional applications.<\/p>\n\n\n\n

The<\/strong>m<\/strong>a<\/strong>j<\/strong>or<\/strong>A<\/strong>d<\/strong>van<\/strong>t<\/strong>a<\/strong>g<\/strong>es<\/strong>of<\/strong>H<\/strong>P<\/strong>Composites<\/strong>a<\/strong>r<\/strong>e<\/strong>:<\/strong><\/h3>\n\n\n\n

\u0099 Stronger than wood and conventionally avilable products such as Plywood, New Wood, Medium density Fibre Board, Rice Husk Board, Particle Board, Teak Wood .<\/p>\n\n\n\n

\u0099 Durable, Weather and Corrosion resistant<\/p>\n\n\n\n

\u0099 Resistance to water, moisture, Termite, insects and fungus,<\/p>\n\n\n\n

\u0099 Fire retardant, self-extinguishing nature<\/p>\n\n\n\n

\u0099 Cost effective & maintenance free composites<\/p>\n\n\n\n

We can use this Composite as a finised products; as a core material and as a skin element in sandwich composite structure. It is a multifunctinal materials can be used as doors, falls ceilings, flooring tiles, partition wall panels, and for making furniture.<\/p>\n\n\n\n

These Composites consume less energy for manufacturing and environmental friendly green materials.<\/p>\n\n\n\n

This composites can be used as an architectural interiors in building industry and in train, buss, ship.<\/p>\n\n\n\n

There are only 3 constituents\/ raw materials needed for making this composites namely: Industrial waste particulates (Fly ash, bauxite waste, mineral waste, metallurgical wastes) \/ and fibres, polymers and are available easily.<\/p>\n\n\n\n

Com<\/strong>m<\/strong>e<\/strong>rc<\/strong>i<\/strong>a<\/strong>l<\/strong>iza<\/strong>t<\/strong>i<\/strong>on<\/strong>Status<\/strong><\/h3>\n\n\n\n

The Technology\/knowhow has been transferred to M\/S Chauhan Fly ash Products Limited, Chandrapur on 11.05.2015.Ready to be transferred to other parties.<\/p>\n\n\n\n

5<\/strong>.<\/strong>H<\/strong>y<\/strong>b<\/strong>rid<\/strong>Wood<\/strong>Sub<\/strong>s<\/strong>t<\/strong>itute<\/strong>Composite<\/strong><\/h3>\n\n\n\n

Technology has been developed for making composite panels using industrial waste  particulates,  natural  fibres  and  polymers.  The  technology  was developed in form of lead long back in form of  lead, then in 2012-2013. However it was developed in marketable form in 2015-2016.The technology has been transferred to M\/S<\/p>\n\n\n\n

These composites can be used as a substitute for timber and plastic products. This technology has been developed as a consequence of the National Forest<\/p>\n\n\n\n

industry.<\/p>\n\n\n\n

Realization of this technology is expected resulting in the effective use of renewable resources and  contributing to reduce issues associated with fly  ash and industrial wastes management, deforestation and climate change.<\/p>\n\n\n\n

Un<\/strong>i<\/strong>queness<\/strong>of<\/strong>the<\/strong>p<\/strong>r<\/strong>o<\/strong>d<\/strong>u<\/strong>c<\/strong>ts:<\/strong><\/p>\n\n\n\n

\u2022 Stronger ( flexural, impact strength) than wood<\/p>\n\n\n\n

\u2022 Weather resistant and durable<\/p>\n\n\n\n

\u2022 Termite fungus, rot and rodent, moisture, resistant<\/p>\n\n\n\n

\u2022 Fire retardant, self-extinguishing nature<\/p>\n\n\n\n

\u2022 More cost effective than teak wood, GRP and products<\/p>\n\n\n\n

\u2022 Maintenance free<\/p>\n\n\n\n

\u2022 Use in variety of applications: Door, false ceiling, flooring, roofing, partition, and furniture<\/p>\n\n\n\n

B<\/strong>e<\/strong>n<\/strong>ef<\/strong>i<\/strong>ciari<\/strong>e<\/strong>s<\/strong>&<\/strong>A<\/strong>p<\/strong>pli<\/strong>c<\/strong>atio<\/strong>n<\/strong>: Building construction industries, automobile, locomotive and transport system<\/p>\n\n\n\n

Com<\/strong>m<\/strong>e<\/strong>rc<\/strong>i<\/strong>a<\/strong>l<\/strong>iza<\/strong>t<\/strong>i<\/strong>on<\/strong>Status:<\/strong>The technology has been transferred to M\/S VSM Industries Private Limited, Surat on 26.09.2015. Ready to be transferred to other parties.<\/p>\n\n\n\n

6. Sis<\/strong>a<\/strong>l<\/strong>B<\/strong>u<\/strong>ffing<\/strong>Wheel<\/strong><\/h3>\n\n\n\n

\u2022 Sisal is one of the strongest agro based fibre amongst all plant fibres and is available in large quantities in Balaghat,  Seoni, Mandla, Betul districts of M.P. as well as  in many other states viz. Chattisgarh, Jharkhand, Andhra Pradesh, Maharastra, Orissa, T.N. etc.<\/p>\n\n\n\n

\u2022 Sisal buffing wheels can replace the existing cotton buffing wheels (Stripper). It showed better performance and saving of time and electricity.<\/p>\n\n\n\n

\u2022 Stitching of layers and suitable mounting arrangements offer  ease in mounting on<\/p>\n\n\n\n

Buffing Machines.<\/p>\n\n\n\n

\u2022 Suitable for applications in polishing\/buffing industry, rural metal handicraft industry, engineering, automobiles and furniture. The use of sisal fibre reduces the buffing time to 15-20% as compared to cotton buffing wheels (Strippers).<\/p>\n\n\n\n

\u2022 Stitching of sisal felt\/sisal cloth and cotton cloth can be carried out spiral manner having 5 mm gap approximately between two consecutive stitching circles and 5 mm stitch length approximately. The stitching is done by self locking stitches\/ knots manually or by using a stitching machine.<\/p>\n\n\n\n

\u2022 The mounting of Buffing wheel can be carried out either by circular leather\/plastic sheet and nails or by circular gasket sheet and aluminium rivets.<\/p>\n\n\n\n

\u2022 Helpful in employment generation in rural areas and benefit to growers of sisal fibre, farmers, producers and artisans etc.<\/p>\n\n\n\n

Com<\/strong>m<\/strong>e<\/strong>rc<\/strong>i<\/strong>a<\/strong>l<\/strong>iza<\/strong>t<\/strong>i<\/strong>on<\/strong>Status:<\/strong>Ready to transfer<\/p>\n\n\n\n

7.<\/strong>R<\/strong>a<\/strong>d<\/strong>i<\/strong>a<\/strong>t<\/strong>i<\/strong>on<\/strong>shield<\/strong>i<\/strong>n<\/strong>g<\/strong>material<\/strong><\/h3>\n\n\n\n

For the first time in the world, AMPRI has developed. A novel process for making non-toxic, highly effective shielding materials for attenuation X-ray and Gamma radiation, utilizing industrial waste, namely red mud and fly ash. The evaluation of shielding characteristic of the developed materials was carried out at Atomic Energy Regulatory Board (AERB), Mumbai. AERB has computed half value thickness (HVT) and compared it with that of conventional concrete and lead materials and suggested that shielding materials being developed can be used for the various shielding applications in diagnostic X-ray and CT installation<\/p>\n\n\n\n

Non Toxic \u2013 Lead free & rare earth free ,Density \u2013 2.0 \u2013 4.5 g\/cc , Shielding \u2013 High energy EM Radiation:,X Ray, Gamma Ray & Neutron radiation, High Temperature Stability – 13000C ,HVT (ShieldingThickness)-Low thickness<\/p>\n\n\n\n

Level<\/strong>\/<\/strong>S<\/strong>ca<\/strong>l<\/strong>e<\/strong>of<\/strong>De<\/strong>v<\/strong>e<\/strong>l<\/strong>opm<\/strong>e<\/strong>n<\/strong>t                <\/strong>a) Laboratory level development<\/p>\n\n\n\n

b) Semi Pilot Plant level trial successful<\/p>\n\n\n\n

c) Developed radiation shielding materials is successful demonstration of at X-ray room of Govt. J. P. Hospital, Bhopal<\/p>\n\n\n\n

Com<\/strong>m<\/strong>e<\/strong>rc<\/strong>i<\/strong>a<\/strong>l<\/strong>iza<\/strong>t<\/strong>i<\/strong>on<\/strong>Status:<\/strong>The technology is ready to be transferred to industrial partners.<\/p>\n\n\n\n

8.<\/strong>Waste<\/strong>G<\/strong>y<\/strong>psum<\/strong>and<\/strong>f<\/strong>i<\/strong>b<\/strong>er<\/strong>based<\/strong>B<\/strong>oard<\/strong>\/<\/strong>P<\/strong>a<\/strong>nel<\/strong>for<\/strong>partitioning<\/strong><\/h3>\n\n\n\n

Gypsum has been extensively used as a finishing material for wall and ceilings in the past. It exhibits excellent performance, very good appearance and healthful contribution for living conditions.  In addition gypsum has widely been used as construction  materials because of its relative low cost, easy handling and mechanical characteristics, suitable for different applications makes it a widely used construction material.  At the same time it also has some undesirable characteristics like heaviness, brittleness etc.    but these can be managed by suitable R&D. Now a day\u2019s research on new and alternative building materials is very intense. In the present competitive market of building materials seeking a material that meets both socioeconomic expectations as well as environmental preservation.    Gypsum based composites have more and more extensive applications in the development of new type partitioning wall \/ panels material. United States of America, Australia, Japan etc., have successfully developed several kind of materials based on gypsum and showed merits like density, good insulating property for light portioning wall.  But these materials are developed using virgin gypsum.<\/p>\n\n\n\n

The developed material can be made with significantly zero energy consumption. It can be    made in-situ, on site & on demand with wide range of working from manmade to mechanization techniques. It has following benefits.<\/p>\n\n\n\n

\u2022  Bulk utilization of  waste gypsum;<\/p>\n\n\n\n

\u2022  Savings of  huge  capital  investments (machineries) required in  production;<\/p>\n\n\n\n

\u2022  Saving of fuel and energy;<\/p>\n\n\n\n

\u2022  It does require very less curing without water ;<\/p>\n\n\n\n

\u2022  Fire Resistant Material;<\/p>\n\n\n\n

\u2022 It is Resistant to a) Heat,<\/p>\n\n\n\n

b) Alkaline and Acidic environment.<\/p>\n\n\n\n

\u2022  Solves global environmental pollution<\/p>\n\n\n\n

\u2022  Developed material possesses improved engineering properties.<\/p>\n\n\n\n

\u2022  Energy    efficient    –  can  be  made  at  ambient    temperature    (35-40C<\/p>\n\n\n\n

approximately);<\/p>\n\n\n\n

\u2022  Can be made by conventional machineries<\/p>\n\n\n\n

Saving of precious land used for dumping of Gypsum waste<\/p>\n\n\n\n

2. Eco-friendly material<\/p>\n\n\n\n

3. Land saving from dumping of waste materials<\/p>\n\n\n\n

Commercialization<\/strong>Status:<\/strong>Ready to be transferred after some value addition.<\/p>\n

\u00a0<\/p>\n","protected":false},"excerpt":{"rendered":"

1. HammerTipsforSugarMills The technology developed in marketable form in 2013-2014. The salient feature of the technologies are: \u2022 Modified high chrome cast iron containing Ni and Mo hammer tip. \u2022 Brazed with steel base \u2022 Field trial analysis \u2022 Preparatory index above 84% ( comparable to conventional one) Commercializationstatus The technology has been transferred to M\/S Asugar Engineering Services, Pune on 06.02.2014. 2. CementfreeConcrete The technology has been developed in 2012-2013. Fly Ash based Cement Free concrete made is fire resistant. \u2022 Solves global warming problem. \u2022 Obviates the need of water curing. \u2022 Energy  efficient  –  can  be  made  at  ambient  temperature  (35-400C approximately). \u2022 Can be made by using conventional machineries. \u2022 Increased  productivity  as strength  is achieved  in seven  days  only compared to twenty eight days required for conventional  cement \u2022 Developed material is suitable for making prefabricated components for building materials. \u2022 Developed material is suitable for corrosion resistant coating of mild steel reinforcement used in concrete structures. \u2022 The increased productivity also saves on project cost and duration. \u2022 Developed Advanced Hybrid Organic-Inorganic geopolymeric materials possessing \u201cpentavalent silicon complexes\u201d due to incorporation of Hybrid Organic-Inorganic  liquor as special additives (3 to 5% only) leading to  improved engineering properties in comparison to conventional geopolymeric materials containing \u201ctetravalent silicon complexes\u201d only. CommercializationStatus:The technology has been transferred on 11.05.2013 to M\/S Jindal Steel and Power Limited, Raigarh. Technology is ready to be transferred to other parties 3. MMCBrakedrums MMC (Metal Matrix Composites)  in particular Aluminium alloy composites,  has emerged as a […]<\/p>\n","protected":false},"author":76,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-8596","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/ampri.res.in\/hi\/index.php?rest_route=\/wp\/v2\/pages\/8596","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ampri.res.in\/hi\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/ampri.res.in\/hi\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/ampri.res.in\/hi\/index.php?rest_route=\/wp\/v2\/users\/76"}],"replies":[{"embeddable":true,"href":"https:\/\/ampri.res.in\/hi\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=8596"}],"version-history":[{"count":2,"href":"https:\/\/ampri.res.in\/hi\/index.php?rest_route=\/wp\/v2\/pages\/8596\/revisions"}],"predecessor-version":[{"id":8599,"href":"https:\/\/ampri.res.in\/hi\/index.php?rest_route=\/wp\/v2\/pages\/8596\/revisions\/8599"}],"wp:attachment":[{"href":"https:\/\/ampri.res.in\/hi\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=8596"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}